Airmasters Air Wipe Manufacturer in India - 360 Degree Circular Air Knife System
ACE Flow Konzepts Pvt Ltd is a leading Airmasters Air Wipe manufacturer in India, delivering advanced compressed air wiping systems engineered for high-speed industrial production lines. Designed to maximize airflow efficiency while minimizing compressed air consumption and noise levels, the Airmasters Air Wipe provides reliable, energy-efficient drying, cooling, and cleaning performance.
With true 360 degree uniform airflow, the Air Wipe ensures complete coverage around cables, pipes, wires, hoses, tubes, rods, and extruded profiles. The system produces a continuous high-velocity air curtain that removes moisture, coolant, dust, and surface contaminants without contact or process interruption.
Advanced 360 Degree Airflow Technology
Using the Coanda effect, the Airmasters Air Wipe entrains large volumes of surrounding air, amplifying airflow output up to 30 times while significantly reducing compressed air usage. This results in superior blow-off force, lower operating cost, and quieter production environments compared to conventional nozzle rings or drilled pipe systems.
The precision-engineered annular outlet creates a laminar airflow pattern that ensures consistent and balanced air distribution across the entire surface of the product.
Industrial Design and Construction
The Air Wipe features a split, two-piece hinged design that allows quick installation around existing continuous materials without disconnecting the line. It is available in Aluminium, SS304, and SS316L stainless steel for corrosion resistance and long-term durability in demanding industrial environments.
Available Sizes and Configuration
Airmasters Air Wipes are available in 12 standard inside diameters ranging from 3/8 inch to 11 inches. Custom sizes can be manufactured on request. The standard 0.002 inch outlet gap suits most drying and cleaning applications, while an optional 0.004 inch shim increases airflow force for heavier-duty requirements.
Key Features
Industrial Benefits
Applications
The Airmasters Air Wipe is a high-performance circular air knife system trusted across wire and cable manufacturing, plastic extrusion, metal processing, automotive production, and continuous profile industries throughout India.
The following table provides model numbers, material options, inside diameters, sound levels and compressed air consumption at 72.5 PSI (5 Bar). This helps in selecting the correct Air Wipe size for your production requirements.
| Coated Aluminium Model | SS304 Model | SS316L Model | Inside Diameter | Sound Level dB(A) | Air Consumption at 72.5 PSI (SCFM) |
|---|---|---|---|---|---|
| AIR-AW099 | - | - | 3/8 inch (9 mm) | 67 | 7.9 |
| AIR-AW00 | AIR-AW00S | AIR-AW00-316L | 1/2 inch (12.7 mm) | 73 | 9.33 |
| AIR-AW01 | AIR-AW01S | AIR-AW01-316L | 1 inch (25 mm) | 76 | 19.91 |
| AIR-AW15 | AIR-AW15S | AIR-AW15-316L | 1-1/2 inch (40 mm) | 76 | 23.65 |
| AIR-AW02 | AIR-AW02S | AIR-AW02-316L | 2 inch (51 mm) | 77 | 26.14 |
| AIR-AW03 | AIR-AW03S | AIR-AW03-316L | 3 inch (76 mm) | 78 | 31.12 |
| AIR-AW04 | AIR-AW04S | AIR-AW04-316L | 4 inch (102 mm) | 80 | 46.67 |
| AIR-AW05 | AIR-AW05S | AIR-AW05-316L | 5 inch (127 mm) | 82 | 56.01 |
| AIR-AW06 | AIR-AW06S | AIR-AW06-316L | 6 inch (153 mm) | 83 | 74.68 |
| AIR-AW07 | AIR-AW07S | AIR-AW07-316L | 7 inch (178 mm) | 85 | 80.9 |
| AIR-AW09 | AIR-AW09S | AIR-AW09-316L | 9 inch (229 mm) | 87 | 102.68 |
| AIR-AW11 | AIR-AW11S | AIR-AW11-316L | 11 inch (279 mm) | 89 | 126.33 |
Air consumption increases with diameter size. For correct Air Wipe sizing and compressed air optimization, consult our technical team before final selection.
Airmasters Air Wipes are available in Aluminium, SS304, and SS316L stainless steel. The internal precision shim is manufactured from SS316L to ensure corrosion resistance, dimensional stability, and long-term airflow accuracy even in harsh industrial environments.
Yes. Air Wipes are a circular version of air knives. While flat air knives produce a linear air curtain, the Air Wipe generates a uniform 360 degree airflow around cylindrical or continuous profiles such as cables, pipes, rods, and tubes.
The recommended operating pressure is approximately 5.5 Bar (5.5 Kg/cm2) for optimal performance. However, the system can operate effectively within a pressure range of 2 Bar to 12 Bar depending on the required blow-off force and application conditions.
Airmasters Air Wipes effectively remove water, coolants, low-viscosity oils, cleaning fluids, and surface moisture from continuous profiles. They are commonly used after water bath cooling, washing stations, coating processes, and before printing or packaging operations.
The Airmasters Air Wipe uses the Coanda effect to entrain large volumes of ambient air, amplifying output airflow up to 30 times. This significantly reduces compressed air usage compared to conventional drilled pipe rings or open nozzle systems.
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